Goal-oriented professional targeting roles in Production / QA & QC / Project Management / Project Budget preparation & execution / Project Planning with a growth-oriented organization, with a purpose of devotion to the duty and determination to succeed and I also aim to achieve the challenging position in organization that promotes professional growth and prospects.

§  A hard-working & dedicated professional offering over 20 years of rich experience in managing the entire gamut of Production / QA & QC / Project Management / Project Budget preparation & execution / Project Planning, Heavy Fabrication, Erection & Commissioning, Dry docking, New ship building and Repair scope preparation in the Heavy Engineering industry, Industrial Construction, Shipyard and Offshore Oil & Gas Projects.

§  Successfully planned, managed and delivered several multi-million dollar projects for Heavy Engineering, industrial construction, offshore marine structures, port infrastructure, new ship building and Offshore Oil & Gas Projects within the stipulated timelines.

• In-depth knowledge of formulating and managing budgets and recognized for identifying innovative cost-saving strategies to enhance profitability of operations.

§  Adequate exposure to various Structure and Piping systems involving different materials viz, Carbon steel, Stainless steel, Alloy steel & also well knowledge about equivalent Material / grades etc related to Rigs, Ships and also to fabrication, welding, site construction, hydro testing and installation of various equipment and pipelines.

§  Well experienced with preparation of WPS, PQR, and WQT based on ASME Sec IX & AWS D1.1 and implementation of Project Quality Plan (PQP), Inspection and Load Test Procedure and test plan (ITP), Project specific QC Procedures like method of statement of fabrication / welding.

§  Expertise in interpreting General Arrangement drawings, Isometric drawings, Plan and P&ID drawings, Test package co-ordination, Punch walk and line checks etc.

§  Well experienced with writing Weld Repair Procedure, Hydro Test Procedure etc, Inspection & Investigation Report to perform Repair on the Equipment’s.

§  Expertise in interpreting General Arrangement drawings, Isometric drawings

§  Well knowledge in documentation such as preparing & reviewing manufacturer document record (MDR).

Jul, 13 – Aug, 18 with Reliance Naval and Engineering Limited, Pipavav as Senior Manager

Key Result Areas:

• Managing Production / Project Management / Project Budget preparation & execution / Project Planning, Heavy Fabrication, Erection & Commissioning, Dry docking, new Ship building and Repair scope preparation in the Heavy Engineering industry, Industrial Construction, Shipyard and Offshore Oil & Gas Projects.
• Strategically planning of projects and infrastructure with the long-term vision in mind; planning around contingencies to ensure project completion within the specified timeline.
• Formulating and managing the budget for the projects; identifying areas of cost saving and ensuring profitability of operations.
• Planning, deploying and organizing the manpower; ensuring adequate training and appropriate work allocation in order to elicit optimum performance.
• Procuring and purchasing various consumables, materials and services; identifying and developing vendors for the same, negotiating contracts to obtain minimum prices and ensuring adherence to the expected quality standard.
• Regularly inspecting the site to ascertain progress at various stages as per IACS, AWS D1.1 and Class Rule & Technical Specification, ISO, ASME, IMO, SOLAS; conducted quality audits with the surveyor as per Classification Society of DNV, LRS, IRS and ABS.
• Regularly generated various MIS reports and presented the same to the senior management to guide decision making.
• Enforcing safety mechanisms onsite at all times and training staff to follow the safety protocol.
• Liaising with the senior management and other departments to conduct appropriate requirement gathering and develop customer focused strategies.
• Leading a team of over 500 production and management staff including departmental and project managers, QA/QC, security, procurement and contract staff; managing the entire team’s recruitment, training, and performance management needs.
• Participating in internal audits and ensuring compliance with all Safety, Quality and Environmental Policies.

Highlights:

• Successfully completed project, providing the end-to-end project management for the same.
• Reduced production costs and enhanced productivity by restructuring the production department completely.
• Managed the construction of the following vessels:
  • 5 Naval Offshore Patrol Vessel for Indian Navy (Dwt 1500 Tones / 105 M); Class – IRS.
  • Fabrication & Supply of 660 MW Turbine components Stator Frame & Cooler Housing Frame for BHEL-Haridwar.
  • Fabrication, Assembly, Erection & Load out of Ship to Shore (STS) Cranes (5000 Tones) for Anupam-MHI Industries Ltd.
  • 1 Coast Guard Training Ship for Indian Coast Guard; Class – IRS.
  • 1 Offshore Patrol Vessel for Indian Navy (Dwt 1890 Tones / 101 M), INS Savitri (Refit/Upgrade); Class – IRS.

Nov, 05 - Jan, 10 & Dec, 12 – June, 13 with ABG Shipyard Limited, Surat as Assistant Manager

Key Result Areas:

• Managing production, QA / QC including heavy steel fabrication, fabrication of off shore platform structure, port infrastructure and new ship building and repair activities.
• Formulated the budget for the projects, managed cash-flow and identified areas for cost saving to enhance profitability.
• Regularly generated various MIS reports and presented the same to the senior management to guide decision making.
• Regularly inspecting the site to ascertain progress at various stages as per IACS, AWS D1.1 and Class Rule & Technical Specification, ISO, ASME, IMO, SOLAS; conducted quality audits with the surveyor as per Classification Society of DNV, LRS, IRS and ABS.
• Creating and implementing the Inspection Testing Plan, Tank Testing Plan, NDT Plan, Welder Qualification Record, WPS and PQR Records.
• Liaising with the senior management and representatives of the owners to conduct detailed requirement gathering, provide updates and ensure maximum satisfaction.
• Led a large team of project engineers, contractors, security and other staff; managed their complete recruitment, training and performance management needs.

Highlights:

• Successfully led both the project management and quality departments to ISO certification.
• Reduced production costs and enhanced productivity by restructuring the production department completely.
• Managed construction of the following vessels:
  • Rolls-Royce designed 3 Pollution Control Vessels for Indian Coast Guard (Dwt 3946 Tones / 94 M), ICGS Samudra Prahari, ICGS Samudra Pavak & ICGS Samudra Paheredar; Class – IRS & DNV.
  • 1 AHTS Vessel (64 M) for Varada Ilheus, Singapore; Class – DNV.
  • 1 Dumb Barge (75 M) for Essar Steel, India; Class – DNV.

July, 97 – Nov, 05 with Petron Engineering Construction Limited, Mumbai as Senior Engineer at various project sites:

• Prism Cement Limited at Satna, MP.
• Haldia Petrochemicals Ltd., West Bengal at NHT Heater Unit; Consultant – TOYO Engg. India Limited.
• Haldia Petrochemicals Ltd., West Bengal at LLDPE unit; Consultant: Daelim Engineering Limited.
• Indian Farmers Fertilizer Co. Ltd. (IFFCO), Phulpur, UP for Fired Heater Installation, Revamp and shut down work for Primary and secondary Reformer.
• Indian Oil Corporation Limited (IOCL), Haldia for Erection and mechanical work Reactor & Regenerator at RR Package; Client/ Consultant: EIL and BHPV.
•  Indian Oil Corporation Limited (IOCL), Haldia for Catalytic De-waxing unit; Consultant: LG Engineering.

Key Result Areas:

• Heavy steel fabrication/ process equipment such as pressure vessels, Heat exchanges, columns, ducting, chimney, kiln, Reactors, Regenerator & Girder Bridge.
• Ensured smooth and successful implementation of QHSE system and policies in collaboration with the HSE Management team.
• Participating in internal audits and ensuring compliance with all Safety, Quality and Environmental Policies.
• Supervision of welding operations such as SMAW, SAW, GTAW, FCAW.
• Reviewing of all welding procedures and ensuring that proper WPS is used.
• Inspection of material identification with respective test certificates, and necessary documents, and ensuring that all materials are meeting the requirements of customer.
• Plan, Perform and Report the Non Destructive Examination (NDE) as per (QAP). Carry out all final stage inspection like NDE during stage inspection, final inspection before PWHT, NDE after PWHT etc as per QAP
• Review of all Welding Consumable Test Certificates & comparing compliance with code and client requirement.
• Control of consumables, Baking and holding of flux & Electrode.
• Monitor pre and post weld heat treatment, where specified.

Oct,94 - Jun,97 with Deep Engineering Works / NSRY, Port Blair as Asst. Engineer

Key Result Areas: Ship Repair / Steel Renewal.