Objective
To work as welding inspector for structural and pipe line fabrication and repair welding, looking an opportunities in welding fabrication environments in shipyards, enable me making a significant contribution to the organization.
Experience
Total 6 yrs and 3 months of experience.
COMPANY NAME DESIGNATION LOCATION WORK DURATION
Trailan process equipment Ltd QA/QC Engineer
(Contract) Chennai, TN, INDIA. Mar 2009 to till
• Working as QA/QC Engineer for the concern of TRAILAN process equipment Ltd., Chennai, India. Fabrication of pipe line welding pipe joint connection using MIG and SMAW welding by acceptance criteria SI and API codes.
• Liaise with client representative, prepare inspection schedule, control quality requirement, review test regard, and fit up inspection marking and correction.
• Responsibilities for final inspection ,component dimension measurement, material traceability, inspection documentation preparation maintaining documents.
• Responsibilities for Review drawing of pipe line and welding joint, Welding codes and standards, visual inspection marking and repair for weldment.
• Monitor welding process, measure piping joint dimensions and pipe routing.
• To approve wps, PQR, ITP.Welder performance.
1.COMPANY NAME DESIGNATION LOCATION WORK DURATION
Koastal marine Engineering Pvt Ltd.Singapore. QC/ER Welding. Caspian ship yard, Baku, Azerbaijan-1104. Including worked in marine line technology pvt ltd. Jurong east Singapore.
20/1/2007 to NOV 2008
JOB SUMMARY:
Working as QC/ER welding inspection and fabrication planning structural and piping project for H108 & H109 BUE’S CUTTING BARGE. Perform welding inspection for before, during and after welding, handling inspection documents, welding control documents, testing report according to acceptance criteria of API, AWS and CWSIP.
Handling project and l co-ordinate with clients and third party inspection authority’s person and management.
Prepare Daily fabrication inspection schedule and hold point planning schedule, material inspection preparation with project drawing.
Follow and inspect shipyard safety procedure and documents.
RESPONSIBILITES
• Perform visual fit-up Inspection, dimensions, alignment specifications, joint geometry, and tack weld as per AWS codes and specification procedure.
• Witness and interpret NDT records, interpret Radiographic films and co-ordinate for perform test and responsibilities to maintain test and welder performance records.
• Perform final component inspection, checking elements and documents and checking cracks, undercut, overlap, weld reinforcement, dimensional measurement, checking weld cover pass cleanliness and finishing method.
• Review material certificate and POD and its mechanical and chemical composition, checking material surface as per wps and codes.
• Review project drawing, AFC drawing WPS, approved supplier welding procedure, Test and approve PQR, check and review inspection test plan and prepare inspection check list.
• Work for prepare final inspection and documentation.
• Co-ordinate and liaise with contractor and customer project inspector and managing department.
• Review and witness Welder performance test, prepares documents.
• Perform infection to detect weld defects are crack, slag inclusion, each weld beads in multi pass welding with this verify WPS and welding procedure.
• Verify welding consumables, WPS, welding procedure. Maintain welding control records, welder performance record and inspection records.
• Perform man power control with different nationalities, Quality management for different codes and customer satisfaction. Working man hour calculation as per company policy, consumable and equipment control with safety regulation.
• Checking WPS in welding production and prepare WPS and welder performance.
• Checking Prepare WPS, repair procedures, consumable control procedure, PQR, and inspection documents.
• Visual inspection for welder qualification test, witness NDT test and maintain records.
Company name Designation Location
Marine Line Technology Pvt Ltd(Branch of Koastal Marine) QC/ER- Welding Jurong East, Singapore.
CONTRACTOR: KEPPEL GROUPS, DRY DOCKS, KIM HENG SHIP BUILDING.
Working as QC/ER for various ships pipe repairing and install pipe lines as per international standard criteria API and ASMT, repair ship hull section, deck work, transverse & longitudinal bulk plate ,window, sliding door as per AWS and CSWIP and winches, pumps, valves , propeller Units.
PIPING PROJECTS
• Lubrication oil pipe line.
• Bunker pipe line system.
• Exhaust gas pipe line.
• AHU/AIR CON outlet drainage pipe lines.
• Over board drainage pipe line.
• Quick closing remote control valve tubing system.
RESPONSIBILITESFOR PIPING INSPECTION:
• Perform pipes fit up inspection , maintain control records of manpower ,consumables and welder qualification and inspection results
• Perform line rooting inspection as per client’s record and 2D, 3D engineering drawing.
• Verify incoming pipe materials, joints components material, and size and length accordance specification documents.
• Verify material labels, purchase order, WPS, PQR and codes, specification.
• Co-ordinate with clients and contractor inspector, prepare inspection plan and documents, prepare check list form and maintain records.
• Read and interpretation project drawing dimension, weld symbol, weld configuration, pipe material grade, identify installation and rooting location regarding to customer and contractor technical requirement.
• Perform visual inspection for pipe fit-up, clamps and fixtures position, alignment position, cleanliness regarding with codes and standards.
• Co-ordinate and prepare NDT requirement, evaluate results and maintain records.
• Examine final weldment as per codes and standards, asses the suitability weldment with provided customer requirement.
• Prepare daily fabrication progress report, project report, and man power control records.
• Prepare tonnage calculation, count no. of pipes jointed regarding to contractor mandatory requirement.
INSPECTION PERFORMED FOR REPAIR SHIP:
VESSEL NAME: ARAHURA CRUISE.
• Develop Production control and prepare inspection plan for repair weldment.
• Drawn cutting plan for repair section with reference of project drawing ,
• Perform inspection metal removing place, size, edges and location, checking as per drawing and client’s specification.
• Verify material certificate, chemical composition, and mechanical properties in accordance with technical procedure.
• Perform inspection for plate fit up, welding sequence, tack weld, jigs and fixtures ,alignment and weld distortion ,liaise with customer approve fit-up inspection.
• Perform inspection during welding to identify discontinuities and correction it .monitoring welding procedures and welder performance.
• Co-ordinate and witness welding activities during welding and perform visual inspection during to arrange, conduct, repair welds and verify welder qualification test.
• Perform final weldment inspection and evaluate quality requirement, detect defects as per codes, standards, customer specification.
2.Company name Designation Location Work Duration
A.G.E.S Automotive pvt Ltd. Design/QC Er Chennai, TamilNadu, India. Nov2004 to Dec2006
JOB PROFILE: DESIGN AND WELDING FABRICATION OF EXTERIOR AND INTERIOR STEEL BODY FRAMES.
• Perform interpretation of 2D to 3D isometric view for automobile exterior steel frames by Auto cad and unigraphics design software.
• Perform interpretation of 2D to 3D isometric view for automobile interior components by Auto cad and unigraphics design software.
• Verify material certificates, purchase order, verify customer quality requirement to applicable codes
• Marking and measure discontinuities and take correction activities according with codes and approved procedures.
• Examine welding equipments and electrode consumables, monitor performance and welding procedure.
• Drawn and Interpret 2D drawing as given dimension , weld configuration, process, joint type and penetration welding team, checking welding equipments, electric parameters, and safety precaution.
• Perform fit-up inspection, visual inspection for final weldment and take correction steps
• Perform as site engineer to checking weld geometry, measure fit up material size and final product dimensions, and visual inspection to detect surface weld discontinuities.
• Prepare check list with heat number and plate number for inspection system, record results and maintain documents.
• To detect surface discontinuities, interpret NDT results, examine discontinuities formation, and monitor weld techniques.
• Perform inspection in work shop for welding steel frames, monitoring welding procedures .verify cutting edge preparation regarding with weld configuration.
• Evaluate final weldment as per codes and standards.
3.COMPANY NAME DESIGNATION LOCATION WORK DURATION
Driescher panickker Ltd. QC/ER –Component & Welding. Chennai, Tamil Nadu, India. Mar 2003 to Oct 2004
JOB PROFILES: CONTROL PANEL AND SWITCH GEAR FABRICATION.
• Perform review the purchase order and material certificate accordance with client’s procedure.
• Read and interpret drawing for production operator cutting plates and inspect cutting edges regarding with weld configuration for given drawing.
• Drawn 2Dand 3D views and section views for technical support reference with project drawing.
• Prepare inspection schedule and plan Check the drawing for weld specifications and detail; check the weld symbol to start welding for end use of product in customer applicable quality.
• Production plan for conventional machine for the component of fixture used in punching m/c, drilling m/c.
• Inspect assembly components, bolts and nuts .monitor welding and component manufacturing by machine operation.
• Perform internal auditing as per ISO:9001 standards, prepare inspection documentation
• Check the welding location as per standard.
• Carried inspection for welding roots and after full weldment.
• Check the fit up, gab; method of assembly welds inspection before full weldment to prevent missing structure and control the welding roots.
• Missed structures, welding defects are plow holes, welding slag, over lap welding, under cuts, missed welding spots, thickness of weldment followed in cutting plan drawing.
• Prepare and interrupt the cutting plan to control the welding procedure
• Worked under ISO standards for the planning and production developments.
Education
Academic Education College/University CLASS OF PASSED YEAR OF PASSED
BE –Mechanical Engineering. Anjalai ammal Mahalingam Engineering College, Bharathidasan University, Trichy, TN, India.
First class 2002
Certification
SOFTWARE CERTIFICATION
MS office: MS word, Excel, power point, Internet -2003.
Design software: Unigraphics and AutoCAD Government of India-2004.
Machining program: CNC - Fanuc series, Government of India-2005.
WELDING AND SAFETY - 2008.
1. Low levy 3G welder for steel plate in government of Singapore-2008.
2. Shipyard General safety course in government of Singapore-2008.
ASNT NDT LEVEL II -MAR TO APR 2009.
1. Visual inspection LEVEL-II.
2. Radiographic interpretation LEVEL-II.
3. Magnetic particle test LEVEL-II.
4. Penetrant test LEVEL-II.
Skils
ASNT NDT LEVEL II -MAR TO APR 2009.
1. Visual inspection LEVEL-II.
2. Radiographic interpretation LEVEL-II.
3. Magnetic particle test LEVEL-II.
4. Penetrant test LEVEL-II.
AWS-CWI-FEB 2009.
I completed training and examined codes, standards, Specification, and practical fundamentals for AWS-CWI.
I well known experience in design and ability to interpret 2d &3d drawings. i ability to work in mechanical works for shipbuilding.