Objective
To use my talents to the service of my employer organization and become a self motivated and goal oriented professional committed to pursing a long term carrier in the organization which encourages creativity, innovation and provides opportunities to explore myself fully and realize my potential and for mutual growth.
Experience
WORK EXPERIENCE
COMPANY : PACIFIC Pipes Systems Pvt. Ltd. Ahmedabad, India
POSITION : Senior Quality Control Engineer
DURATION : Aug 2010 to till the date
COMPANY PROFILE
Pacific Pipe ,a group company of ‘Doshion LTD’, manufactures Glassfibre Reinforced Polyester (GRP) pipes, fittings and a range of other composite products. It has developed India's largest GRP Pipes manufacturing plant in Ahmedabad, Gujrat.
DUTIES AND RESPONSIBILITIES
• Ensure the pipes and fittings manufactured by PACIFIC pipes meets the specified level of quality
• Inspection and testing of finished and semi finished products like Pipe, Couplings, Flanges, Nozzles, manhole, end cap, tees, reducer, Elbow or any other fittings.
• Inspection & testing incoming raw materials and various bought out items
• Inspection of all products at all stages of operation
• Inspection of process set up & materials setting on winding machine.
• Dimension & visual inspection of every pipes/ coupling pipes from winding
• Mechanical and hydro testing of pipes and laminates
• Maintaining Calibration of Instruments and monitoring
• Issuing NCPR for nonconforming products
• Finding out root cause for the NC and follow up for the closing of the same.
• Rejection, Rework, NCPR analysis of the Incoming materials, in process product and finished products
• Maintaining, monitoring and controlling documents and records of raw materials, in process products, finished products and third party inspections.
• Coordinate third party inspections in order to ensure on time deliveries and prepare required documentation.
• Maintain the product certification by BIS by conducting required test and by preparing required documentation
• Conduct internal audits as required by the ISO 9001 ,ISO 14000 standards
• Conducting long term test like Hydrostatic design basis, Strain corrosion, Burst test etc.
COMPANY : Future Pipe Industries, Dammam.KSA
POSITION : Quality Control Supervisor
DURATION : May 2007 to April 2010
COMPANY PROFILE
Future Pipe Industries Group (FPI) is the global leader in the large diameter fiberglass pipe
Industry, developing, manufacturing and supplying fiberglass pipe systems for customers
in over 50 countries. Headquartered in Dubai, FPI’s operations include 10 factories and a
global network of sales offices across four continents serving customers and end users in a
wide variety of sectors including Oil & Gas, Infrastructure & Municipal, Water Distribution,
Desalination & Power, Petrochemical and Industrial.
DUTIES AND RESPONSIBILITIES
• Organize and supervise the activities and work of a team of subordinates to ensure that all work within a specific area of QC activity is carried out in an efficient and procedurally compliant manner
• Ensure that all QC inspectors are trained and motivated to perform their roles to the levels of excellence set so as to realize quality products.
• Communicate the requirement of operational procedures and instruction to subordinates and monitor their adherence so that work is carried out in a controlled manner
• Undertake checks on production of pipes, fittings and spools to ensure the procedures are being followed in order to ensure that quality standards being achieved.
• Organize and undertake product qualification tests as instructed by the QC engineer
• Assist QC engineer to conduct product qualification tests.
• Coordinate third party inspections in order to ensure on time deliveries and prepare required documentation
• Ensure all the quality documentation is correctly maintained in accordance with ISO and other standards in order to ensure compliance to requirements.
• As required deputize for the QC engineer in order to ensure work progress.
• Ensure that all relevant safety, quality and environmental procedures, instruction and controls are adhering to so that the safety of employees, quality of products and environmental compliance can be guaranteed.
• Supervise the raw material testing in order to ensure correct raw material is used for the production of pipe and fittings
• Supervise destructive testing such as axial tensile strength test, hoop tensile strength test, stiffness test, boil resistance test, void content test, loss on ignition test etc.
• Supervise calibration of measuring equipments.
• Conduct internal audits as required by the ISO 9001 ,ISO 14000,API Q1 standards
• Preparation of Inspection Test Plan, Inspection Test Procedures for various projects.
• Attending pre-inspection meeting with clients.
• Preparation of QA/QC dossier as per project and contract requirements.
• Assist QA Manager to implement, maintain and improve quality management system, environment management system and API Q1 systems.
Education
B.Tech Degree in mechanical engineering from Calicut University
Certification
CSWIP 3.1
IRCA Certifies lead auditor
Internal auditor for QMS and EMS
ASNT level 2
Skils
QA/QC Engineer,Quality control ,Quality Assurance,GRP pipes,FRP,Composite Materials,Fiber glass pipes, Inspection,Auditing,IRCA certified Lead auditor,Internal auditor for QMS and EMS,CSWIP 3.1,welding inspector,ASNT level 2 in RT PT MT and UT
COMPUTER PROFICIENCY
Microsoft Office,C,C++,Auto CAD ,BAAN ERP Software