Instrumentation engineer

INSTRUMENTATION & COMMISSIONING PROFESSIONAL

Versatile, high-energy technocrat with the distinction of executing prestigious projects of large magnitude within strict time schedules

Result-oriented Professional in pursuit of challenging and enriching senior level assignments in |Instrumentation & control | Commissioning | Project Management|with an organization of high repute preferably in Oil & Gas/ Petrochemical Industry (Offshore, Onshore)

Location Preference: African, Gulf

ORGANIZATIONAL EXPERIENCE

Since Nov’15                         bolashak (NCOC), Kazakhstan as C&SU Instrument Engineer

Apr’11 to May’15                Chevron, Nigeria (Escravos) as Pre-Commissioning & Commissioning Instrument Engineer

Nov’10 to Feb’11                 HMEL, Rajasthan as Instrument Engineer

Oct’09 to Oct’10                  Hyundai Heavy Industries Nigeria (Escravos)as Pre-Commissioning & Commissioning Instrument Engineer

Jun’09 to Sep’09                  Black Cat Engineering & Construction WLL, Qatar as Instrument Engineer

Jun’08 to Apr’09                 Toyo Engi. & Construction Company/ IDRO/ Japan Gas Company/ Daelim Engi. & Construction Company, Iran as Instrument Commissioning Supervisor

May’05 to May’08               Global S.S construction –client ONGC Mumbai

Growth Path:

May’05 to Jan’07                  SCADA Technician

Mar’07 to May’08                Instrument Supervisor (SCADA)  

Key Result Areas:

• Planning and effectuating preventive / condition based maintenance schedules of various machinery and equipment to increase machine up time and equipment reliability
• Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members
• Coordinating various project related activities involving project planning, execution and management in tune with the core business objectives (including risk management, effort/ time/ cost estimation)
• Anchoring erection & commissioning projects as well as completion of the same in minimum turnaround time, effective resource utilization to maximize the output
• Overseeing installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities at sites
• Performing drawing checks for PLC systems on regular basis
• Handling on-site construction activities to ensure completion of project within the time & cost parameters
• Inspecting field sites to observe & evaluate condition to collect field survey data and measurements
• Formulating & implementing stringent systems and quality plans / manuals to ensure high quality standards during all the stages of project
• Responsible for managing various activities related to SIS validation and C&E testing from DCS (Air separation unit - ASU, Auto thermal pre-reformer - ATR, Catalyst handling, SASOL LTFT reactor, supper heater, Package boiler, IRG & ERG and refrigeration  compressor’s then Backflush compressor, Stream turban generator, Process Incinerator ), commissioning and startup activities
• Accountable for Loop Checking, Function Checking, Loop Simulating & Installation Of All Types Of Electronic & Pneumatic Instruments, Also Calibration and Maintenance Of Various Types Of Control Valve and Transmitter
• Performing with all Instrument Calibration and loop checking, commissioning Testing as per projects specification and approved quality control procedures QCP/ITP
• Making the announcement to the Supervisor to inform them about the initiation of calibration
• Looking after control test using SCADA and for every well’s SSV, Solenoid Coil, PSL, PSH, etc. informing the SCADA control room about testing status
• Monitoring out of power supplies, initial power up of DCS processors and operation stations
• Integrating all control systems, i.e. power train, gas turbine/steam turbine, with the balance of plant DCS System
• Providing operations support during commissioning of power island systems. i.e.: hydraulic, lube oil, seal oil, hydrogen, etc.
• Handling commissioning procedures, Piping Isometric, Cable Schedule, Junction box Schedule, Panel wiring Drawing, Cable Routing Drawing, Tray Routing Drawing, DCS/PLC functional logic Drawing, All   Instrumentation  & Electrical Drawing. Instrument Loop Diagram, Logic Diagram based on Boolean, and Function Blocks, etc.
• Performing System communication test of DCS System to field, PLC System, Mark V, Bentley Nevada Vibration System, Fire & Gas System, Checking With System Integration Test, Loop Testing From Field To Individual Instrument & System, Detailed Function Login (FLD), Checking As Per Cause & Effect Correction & Modification During Commissioning As Per Requirement Of Vendor Representative

Highlights:

• Received the Chevron Process Safety Award in recognition of being a Leader in the instrument Commissioning Section for site safety
• Efficiently handled major client issues during the testing and commissioning of Process equipment and the raising, tracking and implementation of Engineering Queries
• Played a key role in turning-around the under-performing/ loss-making project titled EGTL Nigeria (Tuning after startup to get the full production of both trains) as a profitable venture
• Implemented process enhancement initiatives through measures such as Flow, temperature, analyzer, level, pressure and Vibration; Measurements that resulted in EGTL benefits (to get Full production from both trains, ATR, ASU, FT) for the chevron
• Pivotal  in streamlining processes through measures such as Commissioning Procedures and work packs from Contactor to Client

PROJECTS HANDLED

At ONGC

• HEERA, NEELAM, ICP, SHP, BHS, NQ                            
• M&W (Old BHN), B.G – India (Mumbai High)

At Chevron

• C&SU Instrument Engineer at experimental project in kazakhstan from Nov’15 to till date

At Chevron

• Pre-Commissioning & Commissioning Instrument Engineer (DCS) at EGTL Project in Nigeria (Escravos) from Jun’13 to May’15
• Pre-Commissioning Instrument Engineer at EGTL Project in Nigeria (Escravos) TECHINT from Apr’11 to Apr’13

At HMEL

• Instrument Engineer at HPCL Project in Rajasthan from Nov’10 to Feb’11

At Hyundai Heavy Industries

• Pre-Commissioning & Commissioning Instrument Engineer at EGP-3 Project in Nigeria (Escravos) from Oct’09 to Oct’10

At Black Cat Engineering & Construction WLL, Qatar

• Instrument Engineer at GTL Project in Raslaffan from Jun’09 to Sep’09

At Toyo Engi. & Construction Company/ IDRO/ Japan Gas Company/ Daelim Engi. & Construction Company

• Commissioning Instrument Supervisor at Phase 6,7, & 8 in S.IRAN from Jun’08 to Apr’09

EDUCATION

2005                                      Electronics and Communication Engineering (ECE) from M.A.M College of Engineering, Trichy, Tamil Nadu, Anna University

2002                                      Diploma in Electronics and Communication Engineering (ECE) from M.S.P.V.L Polytechnic, Pavoorchatram, Tamil Nadu, India

PERSONAL DETAILS

Date of Birth:                        10 April 1982

Passport No.:                        Z2219592, Place of Issue: Madurai, Date of Issue: 28 Aug’12, Date of Expiry: 26 Aug’22

Permanent Address:           104/2 Middle St., Soundrapandiapuram, Tirunelveli (Dist.), Tamil Nadu-627113

Nationality:                            Indian 

Marital Status:                      Married

Languages Known:               English, Hindi and Tamil

Refer annexure

ANNEXURE

TECHNICAL SKILLS

Instrument Handled

Transmitters:                        Endress + Hauser, Yokogawa, Rosemount, Taylor, Foxboro, Honeywell, Fuji, ABB & VALIDYNE, etc.

Control Valves:                     MASONEILAN, SERCK Controls, VALTEK, Orbit Valves, NELES & JAMESBURY, KIBSS, Fisher.

Process Calibrators:            Druck, Scandura, Escortel, Merical & Nagman

PLCs:                                      Triconex, Alen Bradley, Omron & Mitsubishi, Siemens

DCS Systems:                        Honeywell TDC 3000 & Yokogawa centum cs-3000 and ABB, YOKOGAWA Centum CS 3000R3 Series, Foxboro

I/P Convertors:                     Moore, Foxboro, Fisher & Bells

Switches:                               Asco, Switzer, Delta, Dwyer, Amot & United Electric

Hart Protocol Device:         Hart Communicator Model 275,375 (Rosemount) Smart Field Communicator (Yokogawa)

Level Control:                       Masoneilan & Fisher Controls

Level Transmitter’s:             DP Type & Capilary, Capacitance, Displacement Type, Rader Type & Servo Gauge      

Manual Alarm Points:          Walsall, Detect-A-Fire, Dafos, Fire-Eye-Kilark

Vender Package

Compressor:                        Siemens Turbine Compressor, Solar Turbine Generator & Compressor, Cryo Star Turbo Expander, Off Gas    Compressor (Kobelco) & POG Compressor

Motor M.Relay:                    Multilin (Allen Bradley)

Flare:                                      Flare Mimic, TEG Flare and Incinerator

Heater:                                  Hot Oil and Gas Heater

Chiller Package

Vibration:                              Bently Nevda (3500)                                                                          

Fire & Gas Systems     

Plant LEL Detector:              Sieger

Plant H2S Detector:             Sieger, Drager & General Monitors

Temperature:                       Rosemount & Fenwal

FLAME DETECTOR:               Detronics

SMOKE DETECTOR:              Detronics (UV & IR)

SWITCHES:                             FENWAL, DAFOS, ASCO & SOR

SATETY TRAININGS

• Underwent various trainings such as:

• First Aid
• PSSR
• Fire Fighting
• PST