Objective
Work in Steel Industry in Purchase/ Procurement
Experience
B R Herman and Mohata, Steel Division, Ulhas Nagar 1974 – 1976
A mini-steel plant with Rs 35 crore turnovers.
Shift Melter Aug 1974
Trainee Feb 1974
Work Profile:
? Ensuring the highest level of safety standards while managing the melting activity.
Zenith Ltd, Khopoli May 1976 – Jul 1986
A mini-steel plant with a rolling mill and an annual turnover of Rs 50 crore.
Production Engineer Jun 1985
Assistant Production Engineer May 1979
Assistant Engineer May 1977
Trainee Engineer May 1976
Work Profile:
? Planning and budgeting for the manufacturing department and ensuring production based on the forecasts of the marketing department, to meet the organization’s goals.
? Production planning and control, assigning tasks to teams and ensuring their fulfillment.
? Analyzing the processes to enhance productivity and quality at all levels while reducing energy and raw material consumption.
? Collaborating with various in-house departments like purchase and logistics to plan component purchases and maintain inventory at just-in-time levels.
Achievements:
? Manufactured up to 3500T with single furnace of 10T capacity with power consumption of 550 units and electrode consumption of 3.5KG/T and lining life of 850 heats.
? High production level of 4150T with the new furnace of 15T capacity.
? Accomplished record production of 5 heats (54 tons in one shift) with GEC model 11 furnace.
? Attained forging quality of 80% in plain carbon steels.
Krishna Steel Mills, Kalwe Aug 1986 – Mar 1988
A mini steel plant having two 15 tons H.B.B. furnaces and a Rolling Mill. The annual turnover was of Rs. 75 crore.
Production Manager Jan 1988
Plant Superintendent Aug 1986
Work Profile:
? Production planning and control to meet assigned targets based on business forecasts.
? Design and development of new products and introducing processes to manufacture the new products.
? Ensuring quality at all stages of production (in-coming, in-process and outgoing).
? Collaborating with various internal departments like the purchase department, costing and stores to identify and develop low cost and high quality vendors, manage inventory at optimum levels and maintain profitability through cost management.
? Leading and motivating the workforce, ensuring their training and maintaining industrial harmony.
Achievements:
? Developed new products like low carbon wire rod quality steels, Silico Manganese Steels, Forging quality plain carbon steels and their manufacturing processes.
Technical Consultant Apr 1988 – August 20005
Work Profile: & Achievements:
? Developing project feasibility reports to setup manufacturing units for various products and managing the execution of selected projects.
? Coordinating with various Projects including selection of technical equipments & the implementations.
? Identified the supply chain and developed several feasibility reports for scrap based and sponge iron based steel units, with capacity ranging from 0.3 to 0.5 million tons per annum.
? The organizations collaborate with during this period include Krup, Korf Engineering GMBH and Hamburger Stahl Werke of Germany and Voest-Alpine of Austria.
? In association with senior consultants like Mr. S.N. Singh, I have assisted to make “Project Reports” for upcoming Steel Plants in India & Abroad. Able to make association with Consultants can make Feasibility Study and detailed Feasibility Report. Sufficient knowledge of Induction Furnace & its comparison in terms of Advantage & Disadvantage/Limitations with Electric Arc Furnace as per its utilization in the particular Steel Plant. At present the improvement in Power Consumption & Production along with saving in Production Cost of one the Unit with Induction Furnace is done.
? Since August 2005, working as an “Assistant General Manager (Quality Control)” in “Ind Synergy Ltd.” Initially for a month, I have worked in Mumbai Office with purchase Dept. From Sep. 2005 I am working in their Plant at Kotmar Village in Raigarh Dist. at Chattisgarh. The Plant is having Sponge Iron Unit, Steel Plant Unit and Rolling Mill & Stainless Steel Plant is also under erection. I was looking after quality of the finished product such as Steel Billets, in which along with chemical composition, the Surface & Macro Analysis is conducted. The quality of Sponge Iron produced & dispatched is observed too. The raw material inputs are analyzed, along with incoming inspection of material used in upcoming Projects are done before dispatch in various Industries & further in our Q.C. Department as per requirement. Since 20th of March 2006, I am working with ‘Purchase Dept.’ as AGM (PURCHASE) & from 5th of April 15, 2006; I am transferred to our ‘Mumbai’ office. Here I am working again in Purchase Department’. Here I am looking after purchase of Equipments for up coming 0.4-0.5 MTA Capacity “Integrated Iron & Steel plant”. The Equipments are Sinter Plant, Blast Furnace, Electric Arc Furnace, VD/VOD, CCM & Rolling Mill (Bar Mill & Wire Rod Mill).
Education
B.E (Metallurgy)
Certification
Skils
? Experienced in planning and supervising manufacturing of steel and steel products, using modern technologies.
? Well versed in process development and execution, enhancing productivity and optimizing costs. Introduced several products like wire rod quality steels, Silico Manganese Steels, Forging quality plain carbon steels at Krishna Steel Mills.
? Experienced in conducting project feasibility studies and managing projects to setup and commission manufacturing facilities in the steel industry.
? Equipments Worked with: - Electric Arc Furnace, casting mostly with Continuous Casting Machine, Secondary Steel making & other Plant supportive systems.
? Presently working in Purchase Department Here I am working again in Purchase Department’. Here I am looking after purchase of Equipments for up coming 0.4-0.5 MTA Capacity “Integrated Iron & Steel plant”